Factors Affecting the Performance of Trickle Dusters for Preventing Explosive Dust Accumulations in Return Airways.

Correctly applied rock dust can dilute, inert, and mitigate the explosive potential of float coal dust. Trickle dusters are one element of a comprehensive system to help prevent coal dust explosions in underground coal mines. Trickle dusters supply rock dust to inert fine float coal dust in areas where it is commonly deposited, such as the longwall tailgate returns, return airways, pillaring areas, and downwind of belt transfers. Dust deposition studies show that the effectiveness of trickle dusters depends on several key factors. Using multiple orifices, rock dust should be released near the mine roof in the direction of the airflow in order to spread the cloud cross the entry. The rock duster should have a mechanism to break up rock dust agglomerates as they leave the rock duster. The particle size distribution of the limestone rock dust and its airborne concentration should be proportional to the airborne size distribution and concentration of coal dust passing by the trickle duster. Specifically, rock dusts having a greater proportion of <74 µm material are more effective at minimizing downwind zones of explosible mixtures than mostly larger particles. In our testing, rock dusts having more than 95% of <74 µm sized particles were adequately dispersed by trickle dusters. Based on our results, the mass rate of rock dust discharge from the trickle duster should exceed the rate of float coal production by at least a factor of four in order to minimize accumulations of explosible dusts.

Floor dust erosion during early stages of coal dust explosion development.

An ignition of methane and air can generate enough air flow to raise mixtures of combustible coal and rock dust. The expanding high temperature combustion products ignite the suspended dust mixture and will continue to propagate following the available combustible fuel supply. If the concentration of the dispersed rock dust is sufficient, the flame will stop propagating. Large-scale explosion tests were conducted within the National Institute for Occupational Safety and Health (NIOSH) Lake Lynn Experimental Mine (LLEM) to measure the dynamic pressure history and the post-explosion dust scour depth. The aim of this effort is to provide quantitative data on depth of dust removal during the early stages of explosion development and its relationship to the depth of floor dust collected for assessing the incombustible content most likely to participate in the combustion process. This experimental work on dust removal on is not only important for coal mine safety but also for industrial dust explosions.

Influence of specific surface area on coal dust explosibility using the 20-L chamber.

The relationship between the explosion inerting effectiveness of rock dusts on coal dusts, as a function of the specific surface area (cm2/g) of each component is examined through the use of 20-L explosion chamber testing. More specifically, a linear relationship is demonstrated for the rock dust to coal dust (or incombustible to combustible) content of such inerted mixtures with the specific surface area of the coal and the inverse of that area of the rock dust. Hence, the inerting effectiveness, defined as above, is more generally linearly dependent on the ratio of the two surface areas. The focus on specific surface areas, particularly of the rock dust, provide supporting data for minimum surface area requirements in addition to the 70% less than 200 mesh requirement specified in 30 CFR 75.2.

Design and development of a dust dispersion chamber to quantify the dispersibility of rock dust.

Dispersible rock dust must be applied to the surfaces of entries in underground coal mines in order to inert the coal dust entrained or made airborne during an explosion and prevent propagating explosions. 30 CFR. 75.2 states that "… [rock dust particles] when wetted and dried will not cohere to form a cake which will not be dispersed into separate particles by a light blast of air …" However, a proper definition or quantification of "light blast of air" is not provided. The National Institute for Occupational Safety and Health (NIOSH) has, consequently, designed a dust dispersion chamber to conduct quantitative laboratory-scale dispersibility experiments as a screening tool for candidate rock dusts. A reproducible pulse of air is injected into the chamber and across a shallow tray of rock dust. The dust dispersed and carried downwind is monitored. The mass loss of the dust tray and the airborne dust measurements determine the relative dispersibility of the dust with respect to a Reference rock dust. This report describes the design and the methodology to evaluate the relative dispersibility of rock dusts with and without anti-caking agents. Further, the results of this study indicate that the dispersibility of rock dusts varies with particle size, type of anti-caking agent used, and with the untapped bulk density. Untreated rock dusts, when wetted and dried forming a cake that was much less dispersible than the reference rock dust used in supporting the 80% total incombustible content rule.

Particle size and surface area effects on explosibility using a 20-L chamber.

The Mine Safety and Health Administration (MSHA) specification for rock dust used in underground coal mines, as defined by 30 CFR 75.2, requires 70% of the material to pass through a 200 mesh sieve (<75 µm). However, in a collection of rock dusts, 47% were found to not meet the criteria. Upon further investigation, it was determined that some of the samples did meet the specification, but were inadequate to render pulverized Pittsburgh coal inert in the National Institute for Occupational Safety and Health (NIOSH) Office of Mine Safety and Health Research (OMSHR) 20-L chamber. This paper will examine the particle size distributions, specific surface areas (SSA), and the explosion suppression effectiveness of these rock dusts. It will also discuss related findings from other studies, including full-scale results from work performed at the Lake Lynn Experimental Mine. Further, a minimum SSA for effective rock dust will be suggested.